Polaris Discussions about Polaris ATVs.

2004 polaris 500 ATP

Thread Tools
 
Search this Thread
 
  #1  
Old 04-20-2014, 10:10 PM
toy_ota64's Avatar
Weekend Warrior
Thread Starter
Join Date: Aug 2012
Posts: 24
Likes: 0
Received 0 Likes on 0 Posts
Default 2004 polaris 500 ATP

I am having trouble with my polaris ATP for quite some time now.. As soon as I start it starts rolling ahead.. It is so hard to shift and dies constantly.. I am wondering what would cause this.. Clutching problem
 
  #2  
Old 04-21-2014, 03:17 AM
stendori's Avatar
Super Quad Patrol
I'm watching you!
Join Date: Jul 2003
Location: central maine
Posts: 14,259
Likes: 0
Received 6 Likes on 6 Posts
Default

it's the ebs bushing or the fiber washers in the primary clutch that are bad. also could be the engine out of alignment but most likely the clutch issue. If you do a search on here you will find a lot of post that mention this issue and how to fix it. you need special tools to replace the parts once the clutch has been removed.
 
  #3  
Old 04-21-2014, 10:33 AM
old polaris tech's Avatar
Polaris ATV Expert
Retired and loving it!
Join Date: Jun 2008
Location: North Texas
Posts: 24,352
Likes: 0
Received 33 Likes on 33 Posts
Default

Like stendori mentioned the fiber and brass washers in the front clutch one way bearing can be worn along with a belt itself,plus a lot of accumulated belt dust that needs to be blown out in an open area. Plus almost all the machines that did this,I had to shim the rear clutch out to where the belt would ride dead center of the front clutch one way.If the clutches are off set from each other the belt will touch the inner front clutch sheath causing creeping in gear, hard to shift problems. Easy to tell,just pull the clutch cover and see if the belt is riding off center of the front clutch,any burnt/glazed spots on the belt ,along with excessive side to side play on the one way bearing if the washers are worn. You can get extra shims at any good hardware store to shim out the rear clutch. Item #1 is the shim you need to match up. Dirt Cheap Yamaha, Honda, Arctic Cat & Polaris OEM Parts & Accessories – Cycle Parts Warehouse
 
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
ogio117
Polaris Side by Sides
1
04-29-2019 03:14 PM
Jmuddin284
Polaris
7
06-28-2017 04:59 PM
Gtsordo
General Chat
4
07-13-2015 10:38 PM
jettman
Polaris
1
07-06-2015 12:16 PM

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 


Quick Reply: 2004 polaris 500 ATP



All times are GMT -5. The time now is 10:31 AM.