how do i change the front clutch spring? i got a new one from RCR in the stage 1 kit and was wondering how to take the old one out and put the new black and white spring in. do i need to pull the clutch off, or can i change it with the clutch still on the quad?

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2002 polaris magnum 325 4x4
kenda bearclaws
K&N air filter
superwinch 2000
brushguard

Take the center bolt out the take the 6 smaller bolts out.replace spring,line up the Xs on both parts,start center bolt enough to get the 6 smaller ones started,torque the 6 bots to a tad less than 20 lbs and the center bolt to 40 lbs

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2002 500 Scrambler w/ITP wheels,Polaris yellow primary spring with a TEAM roller secodary ,White Bros pipe,K&N filter,HPD shock covers HPD chain tensioner.HPD airbox mod 2003 330 Trailboss EPI pink primary spring,Aaen blue secdary spring (wifes) 2001 250 Trailblazer-HPD pipe&clutch kit,ported and chain tensioner,K&N filter, ported with wiseco piston. 2001 Yamaha Warrior- WB pipe,K&N filter,Dynojet kit. (sons)

do i need a clutch puller tool to take the clutch off?

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2002 polaris magnum 325 4x4
kenda bearclaws
K&N air filter
superwinch 2000
brushguard

No, your just taking the plate off the front of it.

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"You go first"

Very fast 03 mustang gt FOR SALE!!!!
Please spread the word, need another four wheeler!!!
PM if interested or know someone's that's interested.

i would also check the weights and pins, and bushing for essive wear while its apart and clean it as well. just a thought.

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08' sportsman 800 w/ most of the goodies from the 06' traded- 06 sportsman 800 w/itp type 7 wheels and 27"xtr mudlites 3.0 warn, brush gaurd and rear bumper dalton clutch spring. 08' sportsman 400 stock
more pics
toys; 08' sp.800
08'sp.400
05' yahama vmax
08' gmc Z71 short box
08'dodge avenger awd

what do i check for when im looking at the weights and bushings? what do i use to clean the clutch with? compressed air? or is there a specific kind of cleaner that is needed?

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2002 polaris magnum 325 4x4
kenda bearclaws
K&N air filter
superwinch 2000
brushguard

I just put the same spring in mine last week. Take the clutch cover off; take belt off; take a marker and mark the cover to the clutch for the clutch is balanced and you want to put it back the way it was; Take of the middle bolt; (put something through the clutch to hold it)take off the 6 outer bolts; cover comes off and pull the spring out; put in new spring; reverse steps. Clean with compressed air. Just look and make sure nothing broke or worn.

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atv gooroo
05 sportsman 500 HO
26' mudlites on ITP's
Black and white primary spring
K&N Air filter
New brake pads, tie rod ends, fan,
ecm,wheel bearings,belt,water pump seals,
and rebuilt front end three times.

thanks i will do this when i get home on wed. atv gooroo how do u like the new clutch sping?

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2002 polaris magnum 325 4x4
kenda bearclaws
K&N air filter
superwinch 2000
brushguard

I love it. You will notice that it takes a little more rev to get it moving but you get use to it. I can stand it up pretty easy and I don't have to put it in low to get up those short hills or to hop logs. I love the new power.

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atv gooroo
05 sportsman 500 HO
26' mudlites on ITP's
Black and white primary spring
K&N Air filter
New brake pads, tie rod ends, fan,
ecm,wheel bearings,belt,water pump seals,
and rebuilt front end three times.

do you happen to know the rates on your spring?

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01 SCRAMBLER 500 4X4/#170 MAIN JET,JET NEEDLE RAISED 2,1-1/2"FRONT WHEEL SPACERS,POLARIS SPEEDO+LOW PROFILE SHIELD,KEVLAR DRIVE BELT,WIDER SWAMPLITES,BICYCLE HAND GRIPS,GIANT IGUANA NAMED "CHUCK"

What do you ride?
The Dalton blk/white is a little much for some utes and 4x4s
It is rated at 39-144
for utes and 4x4s I like an EPI pink 0-140 or Dalton blue 6-144.
You dont get the hard hit on bottom but pulls harder all the way through.

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2002 500 Scrambler w/ITP wheels,Polaris yellow primary spring with a TEAM roller secodary ,White Bros pipe,K&N filter,HPD shock covers HPD chain tensioner.HPD airbox mod 2003 330 Trailboss EPI pink primary spring,Aaen blue secdary spring (wifes) 2001 250 Trailblazer-HPD pipe&clutch kit,ported and chain tensioner,K&N filter, ported with wiseco piston. 2001 Yamaha Warrior- WB pipe,K&N filter,Dynojet kit. (sons)

I have a 04 Sportsman 500 ho and I don't know the ratings on the spring but I like it. Mine doesn't hit that hard at all. If you want it to hit hard you can but it is all up to you. Do a search for Rick Ritter and get his phone number and he will answer any of your questions. Rick recommended this spring and I am glad he did.

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atv gooroo
05 sportsman 500 HO
26' mudlites on ITP's
Black and white primary spring
K&N Air filter
New brake pads, tie rod ends, fan,
ecm,wheel bearings,belt,water pump seals,
and rebuilt front end three times.

i got a 01 scram 500 4x4, i just ordered a brite green from epi rates are 17-38-123 hopefully not too extreme concidering the stock blue-green is 0-20-115.

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01 SCRAMBLER 500 4X4/#170 MAIN JET,JET NEEDLE RAISED 2,1-1/2"FRONT WHEEL SPACERS,POLARIS SPEEDO+LOW PROFILE SHIELD,KEVLAR DRIVE BELT,WIDER SWAMPLITES,BICYCLE HAND GRIPS,GIANT IGUANA NAMED "CHUCK"

You wont gain a lot but it will be noticable.Set your secondary from 1-1 (stock) to 2-2 after you try the spring.

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2002 500 Scrambler w/ITP wheels,Polaris yellow primary spring with a TEAM roller secodary ,White Bros pipe,K&N filter,HPD shock covers HPD chain tensioner.HPD airbox mod 2003 330 Trailboss EPI pink primary spring,Aaen blue secdary spring (wifes) 2001 250 Trailblazer-HPD pipe&clutch kit,ported and chain tensioner,K&N filter, ported with wiseco piston. 2001 Yamaha Warrior- WB pipe,K&N filter,Dynojet kit. (sons)

i got to appreciate that, f-t because aftermans,differ in there ratings,i can tell you, i appreciate the 2-2 secondary change.

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01 SCRAMBLER 500 4X4/#170 MAIN JET,JET NEEDLE RAISED 2,1-1/2"FRONT WHEEL SPACERS,POLARIS SPEEDO+LOW PROFILE SHIELD,KEVLAR DRIVE BELT,WIDER SWAMPLITES,BICYCLE HAND GRIPS,GIANT IGUANA NAMED "CHUCK"

do that after you see how the front spring does so you can tell what is doing what.

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2002 500 Scrambler w/ITP wheels,Polaris yellow primary spring with a TEAM roller secodary ,White Bros pipe,K&N filter,HPD shock covers HPD chain tensioner.HPD airbox mod 2003 330 Trailboss EPI pink primary spring,Aaen blue secdary spring (wifes) 2001 250 Trailblazer-HPD pipe&clutch kit,ported and chain tensioner,K&N filter, ported with wiseco piston. 2001 Yamaha Warrior- WB pipe,K&N filter,Dynojet kit. (sons)

10/4 FT

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01 SCRAMBLER 500 4X4/#170 MAIN JET,JET NEEDLE RAISED 2,1-1/2"FRONT WHEEL SPACERS,POLARIS SPEEDO+LOW PROFILE SHIELD,KEVLAR DRIVE BELT,WIDER SWAMPLITES,BICYCLE HAND GRIPS,GIANT IGUANA NAMED "CHUCK"