Go Back   ATVConnection.com ATV Enthusiast Community » Brand Discussions Area » Chinese Quads » Chinese Quads - Ask A Expert!

Reply
  #1 (permalink)  
Old 08-12-2009, 03:45 PM
Weekend Warrior
My Garage
 
Join Date: Aug 2009
Posts: 2
Default HELP ME sunl piece of 150cc garbage

i know it was a mistake but i bought a sunl 150 (well its really 124cc but they called it a 150 in the ad) scooter. when i did the break in tune up the plug brought threades out with it. i tore it down to the base head and repaired the factory mishap. when i went to put it back together i couldnt get fire in the pipes. CAN ANYONE GIVE ME THE PROPER TIMING PROVISION???. im also having carb\vaccum issues. i'm ase certified mechanic and im pretty embarrassed about the fact that i cant get fuel and timing to 1 cylinder. anyone that can help would be a god send. i need to get this heap running and get it off my hands, ill be selling it for peanuts as soon as its goin

thanks
nick
Reply With Quote
  #2 (permalink)  
Old 08-12-2009, 10:48 PM
Pro Rider
My Garage
 
Join Date: Dec 2008
Location: Tracy, California, USA
Posts: 474
Default

Is this a GY6 clone engine? If so there service manuals out there for this engine available for free on the internet. Do you have a service manual? You really don't need a SUNL specific service manual. Any GY6 manual from scooters to buggies will work for the basic engine stuff.

It used to be that you couldn't search for GY6 anything without stumbling across zillions of service manual sources. For some reason many of those links are now broken. But there are still some working links out there. Let me know if you can't find one.
Reply With Quote
  #3 (permalink)  
Old 08-14-2009, 08:34 AM
mywifesquad's Avatar
KTM Patrol
Former Chinese POW!
Need a part machined or customized?
Manual Mill & Lathe, CNC Mill, Cad/Cam.
Need or want something engraved?
Want something but not sure what?
My Garage
 
Join Date: Jul 2004
Location: Newman, Ca
Posts: 35,639
Default

Welcome to the forum gotohellsunl!

LOL at your name...guess your really upset with the thing? SunL has had a few hate threads in the past...

Are you trying to set the cam timing? Flywheel on TDC mark and the cam set with the valves closed? There are usually lines and or a arrow to set the cam sprocket in relation to the top of the head..

As for the carb issues..do you still have the oring that seals the manifold to the carb?
__________________
'07 Jetmoto 250
'07 90cc Mini Utility
'06 Jetmoto 200 Enduro
'06 Jetmoto 200
'06 Jetmoto 150
'06 Jetmoto 125
'04 Yamoto 150
'01 KTM 400 EXC
'92 Yamaha WR 250
'91 Honda CR 250
'88 Yamaha YZ 80
'85 Honda CR 500
'83 Honda XL 600
'82 Honda XR 200
'79 Honda Odyssey
'79 Honda XR 75
'73 Bultaco 360 Pursang
'70 Rupp Enduro
'69 Honda MiniTrail 50
Reply With Quote
  #4 (permalink)  
Old 08-14-2009, 12:39 PM
Weekend Warrior
My Garage
 
Join Date: Aug 2009
Posts: 2
Default gy6 clone?

im not sure how i would even know if it was a gy6 clone? im an automechanic and obviously as seen by the purchase of such a large piece i dont know the first thing about scooters or bikes, well i do now
as for the cam timing the are arrows on the flywheel and i do have them aligned to to alignment dowel on the engine. the carb has all the origional seals and it will sputter on starter fluid. if anyone has any iodeas let me know and if u can help me identify the engine for being a gy6?clone
lemme know
thanks again
nick
Reply With Quote
  #5 (permalink)  
Old 08-14-2009, 01:13 PM
mywifesquad's Avatar
KTM Patrol
Former Chinese POW!
Need a part machined or customized?
Manual Mill & Lathe, CNC Mill, Cad/Cam.
Need or want something engraved?
Want something but not sure what?
My Garage
 
Join Date: Jul 2004
Location: Newman, Ca
Posts: 35,639
Default

The gy6 is a long flat looking engine because the CVT (belt transmission) is running down the left side(when sitting on the scooter). On the right side is a usually a plastic shroud that aids in cooling the engine....Here is a pic of my partially disassembled gy6 150.

Did you check the valve clearance when you put it back together?
Attached Images
File Type: jpg 90,150,150 and 250 Quads 7-09 015.jpg (51.3 KB, 13 views)
__________________
'07 Jetmoto 250
'07 90cc Mini Utility
'06 Jetmoto 200 Enduro
'06 Jetmoto 200
'06 Jetmoto 150
'06 Jetmoto 125
'04 Yamoto 150
'01 KTM 400 EXC
'92 Yamaha WR 250
'91 Honda CR 250
'88 Yamaha YZ 80
'85 Honda CR 500
'83 Honda XL 600
'82 Honda XR 200
'79 Honda Odyssey
'79 Honda XR 75
'73 Bultaco 360 Pursang
'70 Rupp Enduro
'69 Honda MiniTrail 50
Reply With Quote
Reply

Tags
150, 150cc, 90cc, align, atv, camshaft, engine, forum, forums, honda, instruction, manual, mark, set, sun, sunl, timing



Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 
Thread Tools Search this Thread
Search this Thread:

Advanced Search

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off
Trackbacks are On
Pingbacks are On
Refbacks are On